Title :  Sr. Engineer, Cell Quality Assurance

Location :  Queen Creek, AZ

We awaken the world with Energy. LG Energy Solution Arizona, Inc. (LGESAZ) develops and manufactures cylindrical batteries for electric vehicles (EVs)  Come join the leader in advanced IT and Mobility energy solutions to help us Empower Every Possibility!   

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Summary:  

The role of the Senior Engineer, Cell Quality Assurance (QA) involves actively participating in and supporting the continuous improvement of methods and procedures in the battery cell assembly process to ensure product meets customer specifications and LGES quality standards. Additionally, the job includes assisting in quality assurance activities and using tools such as PPAP (Production Part Approval Process), PFMEA (Process Failure Mode Analysis), SPC (Statistical Process Control), Gage R&R, calibration systems, and corrective and preventative actions.

Responsibilities:

• Plan and document objective Standard Operating Procedures that ensure inspection reliability and verify effectiveness in the inspection & test field.
• Analyze the production process and utilize data to identify root causes of non-conformance (including field quality issues) and implement corrective actions in collaboration with the relevant team.
• Conduct analysis of non-conforming samples of products, report the findings, and implement corrective actions to prevent recurrence of the issues.
• Lead process investigations to improve process stability and capabilities, identifying root causes.
• Maintain close communication with cross-functional teams, including Production, Process Technology, Purchasing, etc.
• Ensure the reliability of lab and testing equipment.
• Frequently communicate with teams at other global sites to share best practices and implement verified corrective actions.
• Utilize SPC (Statistical Process Control) to monitor the quality of the manufacturing process, identify potential risk factors, and implement preventive measures.
• Utilize analytical skill sets to implement root cause analysis for quality issues and provide recommendations for corrective action.
• Isolate non-conforming product and take appropriate actions to ensure they are handled according to quality policies.
• Perform surveillance audits focused on production processes to ensure standards are being met.
• Perform battery cell validation tests for performance, safety, reliability.
• Approve PPAP (Production Part Approval Process) and 4M (Man, Machine, Material, Method) changes for production.
• Keep work environments safe and efficient at all times, particularly in inspection & test areas.
• Support the company in fostering a work environment centered on quality, communication, collaboration, integration and teamwork, particularly in the area of Cell assembly quality control

 Qualifications and Requirements:

• Minimum of 7 years of experience in quality assurance, preferably in a manufacturing or production environment
• Bachelor’s Degree in engineering, quality or related field required
• Six Sigma certification preferred
• Experience in hi-volume production, Control Plans, PFMEAs, and process controls preferred
• Knowledge of International Automotive Task Force (IATF) 16949 standards
• Knowledge of Minitab, Six Sigma, Eight Disciplines Methodology (8D) problem solving
• Critical thinking and an analytical approach to problem solving
• Ability to travel domestic and internationally
• Ability to work flexible hours as required to support resolution of abnormalities and to work with headquarters and other global sites as needed
• Must be able to properly and regularly utilize the following Personal Protective Equipment (PPE) for a period of up to 12 hours
• Safety glasses
• Steel-toed shoes
• Must be able to perform the following over the course of up to 12 hours per day
• Lift/push/pull up to 35 pounds on occasion
• Stoop, twist, bend
• Reach overhead
• Sit and/or stand for lengthy periods

Skills:

• Demonstrated knowledge of Advanced Product Quality Planning (APQP), inspection equipment and techniques, root cause failure analysis, capability studies, statistical distributions, machine and assembly processes, problem solving, Process Flow Diagram (PFD) / PFMEA / Control Plan, PPAP, 8D / Five whys, team facilitation and geometric dimensioning and tolerance
• Knowledge and relevant experience in defining and understanding the roles of Standard Operating Procedures (SOPs), Control Plans, Critical to Quality (CTQs), and Parameters for conducting Process Audits
• Positive, dedicated attitude and demonstrated effectiveness to achieve given goals within due dates
• Strong written and verbal communication skills
• Demonstrates a strong sense of ownership by taking full responsibility for assigned tasks and ensuring their successful completion
• Demonstrate teamwork and effectiveness in accomplishing goals
• Ability to analyze data and prepare reports, statements, and projections
• Ability to apply logical thinking and scientific theories to approach problem causes, along with a commitment to continuous improvement and the ability to generate ideas
• Good capability to use MS-office and Minitab programs
• Experience with report writing in Microsoft Word and graphical analysis in Minitab strongly preferred