Job Title: Technical Specialist - Extrusion

Location: DeKalb, IL

Job Type: Full time

Compensation: $ 29.91/hourly

What you’ll be doing:

• Provide support for R&D trials to develop and test new materials for packaging products which include compounding, extrusion, lamination, and thermoforming
• Collaborate with R&D teams executing test protocols and experiments providing process characterization and validations on new and revised products and processes
• Conduct the setup, operation, and maintenance of pilot scale equipment
• Operate the compounding and sheet extrusion lines for processing different resin materials including PET, PP, HIPS, and bioresins
• Provide good documentation of process settings and experimental observations; verify part quality using precision measuring instruments such as micrometers, Vernier calipers, and Magna Mike
• Identify and provide feedback on nonconformances as they are encountered
• Assist in writing and updating standard operating procedures and other documentation as required
• Provide manufacturing operations support including thermoforming of plastic packaging products
• Conduct technical support and troubleshooting for manufacturing operations
• Conduct the maintenance and upkeep of manufacturing equipment
• Monitor manufacturing variances so that problem solving and improvement opportunities are identified
• Provide timely resolution of product, process and equipment problems in the form of creative short- and long-term solutions
• Work effectively with other members of the department/plant to achieve production goals
• Work safely in accordance with company policies and procedures keeping machines and surrounding area clean while maintaining a safe work environment
• Uphold the company's high standards by ensuring that all products and services delivered adhere to Toppan Alloyd's policies and exceed quality requirements
• Cross train with thermoforming production, machinery, and tooling to efficiently work in those areas as needed
• Demonstrate an ability to think strategically, meet customer schedules and adapt to changing priorities
• Any other duties as assigned

Physical Demands:

• Position requires operating vacuum and pressure forming machines, extrusion machines, dryers and crystallizers
• Working with surface heights above 40”
• Lifting, pulling, or pushing up to 65 pounds
• Standing 8-plus hours per day
• Exposure to hazards can include energy isolation, electricity, pinch points, moving machine parts, and fork truck traffic

We’d love to hear from you if:

• Bachelor's or associate’s degree in mechanical, polymer, or plastics engineering or other related engineering field
• Minimum of 5 years of experience in a plastics manufacturing environment, preferably sheet extrusion for thermoforming
• Strong technical background in plastics, resins, and material handling
• Proven problem-solving ability, good documentation skills, and good manufacturing practices
• Strong communication and interpersonal skills
• Ability to work collaboratively with cross-functional teams
• Exhibit a "can do" attitude, fostering a team environment where all customer expectations are met with enthusiasm and dedication